MALAYSIAN JOURNAL OF CHEMISTRY (MJChem)

MJChem is double-blind peer reviewed journal published by the Malaysian Institute of Chemistry (Institut Kimia Malaysia) E-ISSN: 2550-1658

Bio-Based Eugenol-Benzoxazine/Polyurethane Copolymers as High-Performance Corrosion Inhibitor Coatings for Mild Steel: Synthesis, Characterization, and Electrochemical Evaluation

Elavarasan, S.
Muthayammal Engineering College (Autonomous), India
Vijayakumari, N.
Government Arts College for Women, India
Anbuselvi, D.
John Institute of Technology, India

DOI: https://doi.org/10.55373/mjchem.v28i4.75

Keywords: Eugenol-benzoxazine, polyurethane copolymer, corrosion inhibitor, mild steel, bio-based coating

Abstract

A novel eugenol-based benzoxazine monomer (EuBz-ada) was synthesized via the reaction of paraformaldehyde, 3-amino-5-methylisoxazole, and eugenol, and its structure was confirmed by proton NMR, FT-IR, and UV-visible spectroscopy. The resulting monomer and its polyurethane-based copolymers were tested as corrosion inhibitors for mild steel; electrochemical polarization and electrochemical impedance spectroscopy (EIS) studies showed that the coatings containing EuBz-ada and different concentrations of polyurethane (PU) significantly increased corrosion resistance. Inhibition efficiency increased with PU content, confirmed by computational investigations using density functional theory (DFT), which suggested strong adsorption and favourable electronic properties. Further investigations showed a decrease in water absorption and an increase in gel content for the copolymeric coatings, which was in line with superior barrier properties. These results indicate the potential of bio-based EuBz-ada/polyurethane systems as effective and environmentally friendly corrosion inhibitors for mild steel protection.

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Published 31 August 2026


Issue Vol 28 No 4 (2026): Malaysian Journal of Chemistry

Section